Abstract
This paper describes the design
and performance of a 6-kW, full-bridge, bidirectional isolated dc-dc converter
using a 20-kHz transformer for
a 53.2-V, 2-kWh lithium-ion (Li-ion) battery energy storage system. The dc voltage
at the high-voltage side is controlled from 305 to 355 V, as the battery voltage at the low-voltage side (LVS) varies from
50 to 59 V. The maximal efficiency of the dc-dc converter
is measured to be 96.0% during battery charging, and 96.9% during battery
discharging. Moreover, this paper analyzes the effect of
unavoidable dc-bias currents on the magnetic-flux
saturation of the transformer. Finally, it provides
the dc-dc converter loss breakdown with more focus on the LVS converter.
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